Ningbo XiaYi Electromechanical Technology Co.,Ltd.
OEM XIAYI Parts! Good quality! Good service!
Detail Information
Business Type:
Manufacturer
No. of Employees:
100~200
Annual Sales:
1500000-5000000
Detail Description
Founded in 2006 and headquartered in the strategic port city of Ningbo, China, XIAYI is a premier high-tech manufacturer specializing in the research, development, and production of precision shock absorber components and automated assembly equipment. With nearly two decades of industrial expertise, we have established ourselves as a vital Tier-2 and Tier-3 supplier for the global automotive and machinery sectors.
XIAYI operates a unique "dual-track" business model that integrates component manufacturing with proprietary technology. Our extensive product portfolio includes:
Sintered Components: High-density pistons, rod guides, and base valves.
Sealing & Hardware: Oil seals, PTFE rings, gaskets, and bearing bushes.
Structural Parts: Piston rods, brackets, spring seats, and guide pipes.
Automated Equipment: Self-developed, patented PTFE banding machines and groove cutting machines.
Our R&D team is the core of our "creative spirit," consistently securing Invention and Utility Model Patents. By designing our own production machinery, we ensure unparalleled precision and cost-efficiency that generic manufacturers cannot match.
Quality is the bedrock of XIAYI. We implement a rigorous Integrated Production System centered on four critical control points:
1. Material Importing: Strict batch consistency of raw metal powders.
2. Line Control: Real-time monitoring of sintering and machining tolerances.
3. QC Department: 100% dimensional and durability testing.
4. Logistics: Secure, anti-rust packaging for global transit.
For over 20 years, XIAYI has been a trusted exporter to more than 30 countries, including the USA, Germany, France, Canada, and India. Approximately 50% of our annual output serves international markets, backed by an intelligent marketing team dedicated to solving technical challenges and fostering long-term, mutual-benefit cooperation.
At XIAYI, we don't just supply parts; we engineer the reliability inside every smooth ride. We warmly welcome global partners to visit our Ningbo facility to negotiate future-shaping collaborations.
production line
At XIAYI, we believe that advanced infrastructure is the foundation of quality. Our facility spans over 5000 square meters, equipped with state-of-the-art production lines:
• Sintering Excellence: We operate high-tonnage automatic powder compacting presses and continuous mesh belt sintering furnaces, ensuring high-density (up to 6.8g/cm³+) and consistent mechanical properties.
• Precision Machining: Our CNC turning and milling centers handle tight tolerances (+/-0.005mm) for critical components like piston rods and rod guides.
• Automatic Banding Technology: We utilize self-developed automatic PTFE banding machines to produce low-friction, wear-resistant banded pistons, significantly improving shock absorber longevity.
• Surface Treatment: In-house steam treatment, blackening and zinc plating lines provide superior corrosion resistance and hardness (HRB 60-100).
oem/odm
Quality is our lifeline. As an ISO 9001 / IATF 16949 certified manufacturer, we implement a three-level quality control system to ensure a 0.1% defect rate:
1. Material Inspection: Every batch of raw material (Fe-C-Cu / Alloy Steel) undergoes chemical and density analysis before entering production.
2. In-Process Quality Control (IPQC): Real-time monitoring of sintering temperature, pressure, and dimensions during the manufacturing cycle.
3. Final Testing: Our laboratory is equipped with:
(1)Electronic Balances (for density)
(2)Hardness Testers (Rockwell & Brinell)
(3)Roughness Testers
(4)Performance Simulation Test Benches
(5)Microscope for Metallographic Analysis
We offer full traceability for every lot number, ensuring that your suspension systems perform safely under all road conditions.
R&D
What sets us apart from the competition is our Independent R&D Center?
Customization (OEM/ODM): We assist clients in the "Design for Manufacturing" (DFM) phase. Send us your STP/CAD files, and our engineers will optimize the material composition (Fe-Cu-C, Alloy Steels) to balance cost and performance.
Rapid Prototyping: We can move from a blueprint to a physical 3D-printed or CNC-machined sample in as little as 7-10 working days.
Material Innovation: Our team constantly tests new powder formulations to improve wear resistance and noise reduction (NVH levels) in modern suspension systems.
At XIAYI, quality is not an act; it is a habit. Our quality management system is strictly aligned with IATF 16949:2016 standards.
Our 5-Step QA Protocol:
1.Powder Analysis: Every batch of raw material is tested for flowability and chemical purity.
2.In-Situ Monitoring: Sensors on our presses monitor compaction pressure in real-time to prevent internal micro-cracks.
3.Metallographic Testing: We analyze the grain structure of sintered parts to ensure optimal heat treatment results.
4.Durability Simulation: We conduct fatigue tests and Salt Spray Tests (up to 96-240 hours) to guarantee corrosion resistance.
5.Final 100% Inspection: Critical dimensions are verified using automatic optical sorting machines before packaging.
We are committed to Green Manufacturing. Our sintering processes utilize heat recovery systems to reduce carbon emissions, and we implement a 100% recycling program for metal scrap.
Today, XIAYI is a trusted Tier-2 and Tier-3 supplier for renowned global brands. Our logistics network, centered near Ningbo and Shanghai Ports, ensures that our high-precision parts reach clients in Europe, North America, and Southeast Asia with shortened lead times and optimized shipping costs.
